Rapid prototyping for Adaptive Interfaces

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By Sandy Dick | Nov 04, 2016
Adaptive Interfaces overlay produced by GM Nameplate.

Adaptive Interfaces came to GM Nameplate (GMN) to manufacture six different overlays for instruments used in aircraft cockpits. The six overlays had the same shape and colors, but varied in text according to the overlay’s purpose. GMN manufactured overlays for the decoder, encoder, electrical status, oil status, engine temperature, and engine performance monitors.

With GMN’s rapid prototyping capabilities, Adaptive Interfaces was able to receive prototypes quickly to use as a visual for board meetings and discussions. The prototypes were digitally printed using a textured substrate, allowing for fast delivery.

For the production run, the overlay was screen printed. The overlay’s graphics were printed with translucent ink for illumination in dim lighting, and the windows were printed using transparent ink so that the display behind the overlay could readily show through. The adhesive was laser cut and later lined up and adhered to the overlay before fabrication with a steel rule die. The lettering was backprinted and an anti-glare finish was applied the entire overlay.

At GMN, we provide design solutions to help customers navigate through any hurdles to ensure the production of high quality products.